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Metal Bond (Sintered) Diamond Drills - UNIVERSAL APPLICATION

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BENEFITS:

  • More Universal 

  • Longer Lasting

  • Faster Drilling

  • More Aggressive

  • Smoother Finish

  • Easy to Use

  • Superior Quality

  • Superior Consistency

  • Works on all Popular Drilling Equipment

  • DRILL ULTRA HARD MATERIALS where most metal bond drills would fail or take forever to perform

   SMART CUT™ Diamond Drills    

 

 

 

 

 

 

 

 

 

<<<click on picture to enlarge>>>  

FEATURES:

DRILL ULTRA HARD MATERIALS FAST & EASY  

 - FIRST UNIVERSAL DRILLS. Works on ultra hard to soft materials 

 - LONGER LASTING. Drilling Life: 2,000+ holes* 

 - FAST DRILLING. Drilling Speed: 2 to 3 inches per minute*

 - Manufactured with SMART CUT technology

 - Best Performance & Value for your money

 - Unique & More Reliable Design

       USED ON:        

     

  • Low Speed Drill Press 

  • Mounted Hand Piece Drills  

  • Angle Grinders/Hand Held Grinders 

  • Electric Hand Held Drills 

  • CNC Machines 

  • Other equipment with applicable speed  

 

Drills have 5/8"-11" female thread and come with one FREE 3/8", 1/2", or 1/2" gas male shank adapter (placed in chuck) to fit all popular drilling equipment and accessories. 

$22.46 value (when sold separately). Shank adapter can be threaded into 5/8-11" thread & fits chuck of any drilling machine. These drills can also be used with water swivel adapter Model 5811, 5811S, & 5811MF to run high pressure of coolant through center of drill.

INDUSTRIES USED IN:

  • Ultra Hard & Brittle Materials
  • Advanced Ceramics & Materials
  • Natural & Synthetic Stone
  • Precious & Semi Precious Stone
  • Glass & Quartz
  • MANY OTHER APPLICATIONS

lHow SMART CUT™ Works?

find out more... (click here)

     APPLICATION: (materials used on)      

Designed for drilling materials from 9.5 to 4.5 on mohe's scale from Sapphire down to Glass. You can't beat their Universal Application. Examples of materials listed in order of hardness:

Sapphire, Agate, Opal, Porcelain,  Granite, Marble, Quartz, Glass, Al203, PZT  more  >>>  

 Guarantee:  100% Quality is Guaranteed  

UKAM Industrial Superhard Tools is a Leading Manufacturer & Authority on Diamond Core drills from .001" to 48" Diameter. Customers include some of the leading Fortune 500 companies, Military, Science & Space Organizations, Machine Shops, Contractors, Hobbyists, & anyone else who needs to use Diamond Drills

Getting the most from your drilling operation:  

Drill Usage Instructions & Recommendations 

7/8" diameter Diamond Drills & below are continuous rim with 2 slots in diamond section. Diamond Mesh/Grit Size: 70/80. 1" diameter Diamond Drills & above are segmented.  Diamond Mesh/Grit Size: 40/60. Can be used with 5/8-11" female thread, 3/8", 1/2", 1/2" Gas shank adapter to be placed in drilling machine chuck or used with water swivel adapter to run high pressure of coolant through center of drill.

SMART CUT™ series Universal Application sintered (metal bond) diamond core drills provide unmatched performance on ultra hard materials, where most diamond drills do not perform. Designed for Professionals & Users who Understand & Appreciate Quality.    

  • Prices are in US Dollars
  • Quantity Discounts are Available

We are happy to accept:

HOW TO ORDER  -  TERMS/CONDITIONSBASKET CONTENTS  -  CHECK OUT

Item #  Outside Diameter Inside Diameter Diamond Depth  Wall Thickness Max Drilling Depth Recommended RPM  Price  Internet   Price   Add to Basket PURCHASE
6000108SG 1/8" (3.18mm) 1.60mm (.063") .276" (7mm) .024" (0.6mm) 1.5" (38.10mm) 2,500 $84.72 $84.72 Ad to Basket BUY ONE NOW
6000316SG 3/16" (4.76mm) 2.75mm (.108") .276" (7mm) .024" (0.6mm) 1.5" (38.10mm) 2,250 $85.91 $85.91 Ad to Basket BUY ONE NOW
4000104SG 1/4" (6.35mm) none core formation .315" (8mm) .0787" (2mm) 2.75" (69.85mm) 2,000 $60.00 $60.00 Ad to Basket BUY ONE NOW
4000516SG 5/16" (7.94mm) none core formation .315" (8mm) .0787" (2mm) 2.75" (69.85mm) 1,500 $58.25 $58.25 Ad to Basket BUY ONE NOW
4000308SG 3/8" (9.52mm) .2173" (5.52mm) .315" (8mm) .0787" (2mm) 2.75" (69.85mm) 1,250 $59.65 $59.65 Ad to Basket BUY ONE NOW
4000716SG 7/16" (11.11mm) .2790" (7.11mm) .315" (8mm) .0787" (2mm) 2.75" (69.85mm) 1,000 $60.37 $60.37 Ad to Basket BUY ONE NOW
4000102SG 1/2" (12.7mm) .3425" (8.70mm) .315" (8mm) .0787" (2mm) 2.75" (69.85mm) 950 $62.75 $62.75 Ad to Basket BUY ONE NOW
4000916SG 9/16" (14.28mm) .4047" (10.28mm) .315" (8mm) .0787" (2mm) 2.75" (69.85mm) 925 $65.01 $65.01 Ad to Basket BUY ONE NOW
4000508SG 5/8" (15.87mm) .4673" (11.87mm) .315" (8mm) .0787" (2mm) 2.75" (69.85mm) 875 $66.11 $66.11 Ad to Basket BUY ONE NOW
4000204SG 2/3" (16.93mm) .5091" (12.93mm) .315" (8mm) .0787" (2mm) 2.75" (69.85mm) 850 $68.48 $68.48 Ad to Basket BUY ONE NOW
4001116SG 11/16" (17.46mm) .530" (13.46mm) .315" (8mm) .0787" (2mm) 2.75" (69.85mm) 850 $70.14 $70.14 Ad to Basket BUY ONE NOW
4000304SG 3/4" (19.05mm) .748" (19.00mm) .315" (8mm) .0787" (2mm) 2.75" (69.85mm) 825 $72.18 $72.18 Ad to Basket BUY ONE NOW
4000708SG 7/8" (22.22mm) .7173" (18.22mm) .315" (8mm) .0787" (2mm) 2.75" (69.85mm) 775 $72.37 $72.37 Ad to Basket BUY ONE NOW
4010000SG 1.0" (25.4mm) .7638" (19.40mm) .315" (8mm) .118" (3mm) 3.0" 700 $87.68 $79.80 Ad to Basket BUY ONE NOW
4010108SG 1-1/8" (28.57mm) .8886" (22.57mm) .315" (8mm) .118" (3mm) 3.0" 675 $103.27 $83.00 Ad to Basket BUY ONE NOW
4010104SG 1-1/4" (31.75mm) 1.0025" (25.46mm) .315" (8mm) .118" (3mm) 3.0" 650 $108.04 $86.84 Ad to Basket BUY ONE NOW
4010308SG 1-3/8" (34.92mm) 1.1276" (28.64mm) .315" (8mm) .118" (3mm) 3.0" 600 $108.74 $89.72 Ad to Basket BUY ONE NOW
4010102SG 1-1/2" (38.10mm) 1.2638" (32.1mm) .315" (8mm) .118" (3mm) 3.0" 550 $126.22 $94.31 Ad to Basket BUY ONE NOW
4010508SG 1-5/8" (41.27mm) 1.3886" (35.27mm) .315" (8mm) .118" (3mm) 3.0" 575 $132.04 $98.75 Ad to Basket BUY ONE NOW
4010304SG 1-3/4" (44.45mm) 1.5138" (38.45mm) .315" (8mm) .118" (3mm) 3.0" 550 $137.86 $104.17 Ad to Basket BUY ONE NOW
4020000SG 2.00" (50.80mm) 1.7638" (44.8mm) .315" (8mm) .118" (3mm) 3.0" 525 $153.40 $110.40 Ad to Basket BUY ONE NOW
4020104SG 2-1/4" (57.15mm) 2.0138" (51.15mm) .315" (8mm) .118" (3mm) 3.0" 500 $175.80 $116.45 Ad to Basket BUY ONE NOW
4020102SG 2-1/2" (63.50mm) 2.2638" (57.50mm) .315" (8mm) .118" (3mm) 3.0" 475 $204.22 $121.35 Ad to Basket BUY ONE NOW
4030000SG 3.00" (76.20mm) 2.7638" (70.20mm) .315" (8mm) .118" (3mm) 3.0" 450 $240.99 $135.90 Ad to Basket BUY ONE NOW
4030102SG 3-1/2" (88.90mm) 3.2638" (82.90mm) .315" (8mm) .118" (3mm) 3.0" 425 $260.33 $148.21 Ad to Basket BUY ONE NOW
4040000SG 4.00" (101.60mm) 3.7638" (95.6mm) .315" (8mm) .118" (3mm) 4.5" 400 $281.66 $195.00 Ad to Basket BUY ONE NOW
4060000SG 6.00" (152.40mm) 5.7638" (146.40mm) .315" (8mm) .118" (3mm) 4.5" 300 $432.05 $332.00 Out of Stock Out of Stock

- Other Sizes & Drilling Depths in inches and millimeters are available upon request. Call: (661) 257-2288. We can manufacture just about any diamond drill you need.

* Average Drilling Life on variety of materials. Drill Life will vary with material being drilled, Drilling Depth, Equipment Used, Operator Experience and Proper Drill Usage.

    DRILLING ACCESSORIES - Shank Adopters      

All SMART CUT™, Metal Bond Diamond Drills, Universal Application come already mounted with adopter 5/8"-11" female thread and additional adopter (your choice) that is included in the price of drill. This is FREE of charge. Drills can be used with water swivel adopter Model 5811 or placed into chuck. Shank Adapters can be ordered individually (without diamond drills). Shank Adapters fit into chuck of any drilling equipment. Shank adapter threads into 5/8"-11" female thread of drill. Drills may be used with or without shank adapter or water swivel.

Click here to see video video explanation (1.50MB)

          3/8" Shank Adopter 

 if Purchased Separately: $22.46 

Add to Basket - BUY ONE NOW 

1/2" Shank Adopter

if Purchased Separately: $22.46 

Add to Basket - BUY ONE NOW

 

1/2" Gas Male Shank Adopter 

if Purchased Separately: $26.72

Add to Basket - BUY ONE NOW

 SPECIFICATIONS: 

All diamond drills have:

5/8-11" female thread
Drilling Depth: 3.0" (75mm) (for 1/4" to 3.5 Diameters)
 Total Diamond Drill Length with adopter:    5.5" (139.7mm)
Diamond Drill length without adopter:  4.0" (101.6mm)
Adopters shank length:  1.0" (25.4mm)   
Tolerance on Outside Diameter: .0035" (0.1mm)
Coolant Recommendations: must be used with coolant. Such as water, mineral oil & water soluble coolant

Water Swivel Adapters 

 

 

 

 

 

 

 

Click here to see video video explanation (2.00MB)

Best performance will be achieved when used with water swivel adapter used to run high pressure of coolant through center of drill. Available to fit any drilling equipment. Improve overall performance by as much as 75%  more >>>

Diamond Core Drills - SMART CUT technology vs. Conventional metal bonded diamond drills

Diamond Core Drills with SMART CUT technology are the best value for users looking for high quality, and long lasting drills at an affordable price. The most fast drilling, highly aggressive, and longest lasting diamond drills available today. You can tell  Diamond Drills with SMART CUT technology apart from other drills, by the clean and smooth finish they leave behind. Unlike other diamond drills witch will work on some materials, and not on others. Diamond Drills with SMART CUT technology are the First diamond drills that will do an excellent job on just about any material. You can't beat their universal performance.

                          Sintered (Metal Bonded) Drills     vs.     Electroplated Drills


                               - Multiple layers of diamond                                           - Single layer of diamond

                               - Stands up well under aggressive conditions       - Cannot be dressed (in most cases)

                         - Super smooth finish                                      - Least Expensive

                         - Longest lasting Drill                                      - Shortest Drill Life

                         - Very Universal                                             - Cannot be used on some materials

                         - Most cost effective

Varying with application, an average electroplated diamond core drill will last you 80 to 120 holes. Whereas a conventional metal bond (sintered) diamond drill should last you about 1,200 holes. And a diamond drill with SMART CUTtechnology will last more than 2,000 holes (when used properly). Once you compare price and performance per hole, SMART CUT Metal Bond Diamond Drills (Universal Application) are the best alternative. 

Sintered (Metal Bond) Diamond Drills

Metal bonded diamond core drills have diamonds sintered and multiple layers of diamonds impregnated inside the metal matrix. Diamonds are furnaces sintered in a matrix made of iron, cobalt, nickel, bronze, copper, tungsten,  alloys of these powders or other metals in various combinations. Metal Bonded Diamond Tools are “impregnated” with diamonds. The compacted materials are then hot pressed or sintered to full density. Heating rate, applied pressure, sintering temperature and holding time, are all controlled according to the matrix composition. This means that selected diamonds are mixed and sintered with specific metal alloys to achieve the best cutting performance possible on any materials such as sapphire, advanced ceramics, optics, glass, granite, tile and etc. The metal bond surrounding the diamonds must wear away to continuously keep re-exposing the diamonds for the diamond tool to continue cutting. Sintered (metal bonded) diamond tools are recommended for machining hard materials from 45 to 75 on Rockwell Scale (5 to 9.5 on mohs scale of hardness). As a general rule of thumb, Metal Bond (sintered) diamond drills last longer than other diamond drills availableFind out more >>>

They can be used in almost all diamond drilling application ranging from very soft & abrasive materials to ultra hard materials. Typical applications include in order from hardness: Composites, Glass, Concrete, Sandstone/flagstone, Natural Stone, Optical Materials, Precious & Semiprecious stone, Advanced/Technical Ceramics, Ultra Hard & Brittle Materials, Advanced Materials, & Many Others. Sintered (metal bonded) diamond drills/bits are used & preferred in most Industrial/Manufacturing, R & D, Professional Contractor, & Serious Hobby Enthusiast / Craftsmen users. Sintered (metal bond) diamond core drills/bits are most widely used diamond drills across almost all industries & applications. They wear evenly, and are known for their long life & consistency.  

Precision & Accurate tolerances either on OD, ID, Run Out & Concentricity can only be obtained with sintered (metal bond) diamond drills. Sintered (metal bond) diamond core drills/bits Require PROPER USE & SOLID UNDERSTANDING of Proper Diamond Drill/Diamond Tool Principals. Experience well help as well. Careless handling or use in imprecise machinery will result in diamond drill wrecking/breaking, bending or cracking the bond and will prevent future use.

 Drilling life will vary with manufacturer & application/material factors described in this guide below. While there is no way to accurately predicting diamond drill life, with most conventional sintered (metal bonded) diamond drills, you can expect 350 to 1200 holes, parts machined, or cores. In laboratory tests, Diamond Drills with SMART CUT technology have shown to last 2,000+ holes on many applications/materials. Sintered (metal bonded) diamond core drills/bits with SMART CUT technology are the latest technology available in diamond drills. And represent the best value and performance per hole or part. They are the best investment you can make. Although they will cost you more than electroplated diamond drills, metal bonded diamond core drills will more than pay for themselves in terms of:

Longer Life

Electroplated drills cost less, and at first glance may seem like the most cost effective alternative. However, they will cost you more in the long run. Depending on material and application, metal bonded diamond core drills will last significantly more than 20 electroplated diamond drills put together. You can't get more life out of any other drill. Instead of constantly putting diamond core drills on and off your drilling machine, you will save time and money by using one drill. This means cost per hole, metal bond diamond core drills are the best choice. 
 
More Consistent performance


Electroplated drills have only one layer of diamond coated on metal core. Diamonds sit only on the surface. When this diamond portion is peeled off, the diamond drill will slow down, drill on the side (not drill straight) or stop working (drilling) altogether. Metal bonded diamond core drills have diamonds sintered and multiple layers of diamonds impregnated inside the metal matrix. Unlike electroplated drills, metal bond diamond core drills wear evenly, and are known for their consistency. You will get consistent drilling speed, and overall consistent performance from sintered (metal bonded) diamond drills.


What you should know before you buy your next diamond drill?       

 

 

 

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UKAM Industrial Superhard Tools  Division of LEL Diamond Tools International, Inc.

28231 Avenue Crocker, Unit 80  Valencia, CA 91355  Phone: (661) 257-2288  Fax: (661) 257-3833

e-mail: lel@ukam.com

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