SMART CUT Dicing Blades vs. Conventional Dicing Blades
HOW DIAMOND BLADES WORK
Simply, the diamond blade is a cutting tool which has exposed diamond particles captured in a metal matrix each with a small cutting edge. The number of cutting edges which is determined by the number of diamonds (or concentration) make up the structure of the diamond blade, along with its matrix, (metal or nickel bond). The size of the diamond particle will have a direct result in the size of chip you get. The thickness of the blade (diamond particle plus matrix) will determine the width of the cut. Therefore, blade selection along with feed rate, cutting speed, and depth of cut will ultimately determine the blades success.
CONVENTIONAL DIAMOND BLADES
What most diamond tool manufacturers used to do, and still do today is place diamonds inside the metal matrix, with no control over diamond distribution. The problem with this approach is inconsistent performance. Only 40% of these diamonds are able to participate in the cutting action. The rest fall out, become dull, or disintegrate before they have a chance of being used. This factor causes the following problems:
SMART CUT PRECISION DIAMOND BLADES
SMART CUT is an advanced technology that redefines the standard in cutting and drilling. Setting a new standard in manufacturing precision diamond blades. This technology allows proper position and orientation of diamond inside the diamond matrix. Making sure every diamond is in the right place and at the right time, working where you need it most. (Please, see diagram ….)
maximum cutting performance
each diamond works like a small horse. Diamonds come in contact with the material in the right place and at the right time, working where you need them most. You get the maximum use out of diamond and bond. Some unique benefits & advantages of SMART CUT technology:
requires minimal dressing, the bond renews itself.
faster cutting action
Diamond Dicing Blades manufactured utilizing this technology are much more aggressive than your conventional blades. They cut faster, still leaving behind a smooth finish.
dicing blades manufactured utilizing SMART CUT technology, will outlast other metal (sintered), resin, and nickel bonded blades. SMART CUT diamond dicing blades are more sturdy than blades manufactured with conventional technologies. Unlike many other resin or metal bonded blades, these blades will not dull and maintain its firm shape and roundness all the way through the blades life.
superior coolant system
these dicing blades are completely impregnated with diamonds. Diamonds absorb excessive heat and tension generated by repeated use, promoting consistency in cut cleanness and smoothness. You will notice the difference in the quality of the cut these blades leave behind.
There are other advantages of utilizing diamond dicing blades manufactured with the SMART CUT technology. The company feels, you will find it a significant breakthrough in the cutting field.
What you should know before your buy your next dicing blade?
UKAM Industrial Superhard Tools Division of LEL Diamond Tools International, Inc.
25345 Avenue Stanford, Unit 211 Valencia, CA 91355
Phone:(661) 257-2288 Fax: (661) 257-3833
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