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Band Saw Blades

All diamond band saw blades are custom manufactured to fit your exact material, needs and application requirements. We will work with you to determine your needs, and recommend the right parameters for your specific material / application.

Diamond Band Saw Blades have proven the be an effective diamond machining tools on a large variety of materials and applications. With diamonds firmly attached to ultra thin metal body, Diamond Band Saw Blades remain the tool of choice for many diamond cutting and machining jobs. Perfect Solution for cutting large variety of ultra hand and brittle materials such as: quartz, glass, carbon, silicon, ceramics or composites. Large variety of diamond band saw blade specifications are available to fit any application. Blades are cut and welded to clients specification, weld is guaranteed for the life of the blade. Only the highest quality raw materials are used in the manufacturing process is carefully controlled, matching your application with the right bond type, grit size, bond hardness and composition.

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How it Works

Material removal is accomplished in two steps:

Advantages

Diamond Band Saw Blade Comparison

Wafering Blade Bond Types

Continous Rim

Segmented Rim

Gulleted Rim

Dotted Rim

Image

Sketch

Cross Section

Close Up

Bond Characteristics

Most commonly used diamond band saw blade. It can be used in almost any application. Its best suited for cutting thin wall and delicate materials.

Provides better transport of coolant and better chip removal, with softer, longer chipping materials. However the surface finish on material is somewhat rougher than left by continuous rim blade there should always be two teeth simultaneously engaging the material.

Faster and more aggressive cutting. Their best use is for dry cutting applications, where coolant cannot be used and for softer and more gummy materials.

Steel Backing Material

Stainless steel
Stainless steel
Carbon steel

Stainless steel

(Diamond/CBN)Sizes Available

25/35 to 325/400 mesh

25/35 to 325/400 mesh

25/35 to 325/400 mesh
60/80 to 140/170 mesh

Blade Width Available

¼”,1/2”,3/4”,1”,1.25”,1.5”-2”
¼”,1/2”,3/4”,1”,1.25”,1.5”-2”
½”,3/4”,1”,1.25”

1”, 1.5”

Diamond Band Saw

CONTINUOUS RIM

Continuous Rim Diamond Band Saw Blades are the most commonly used diamond band saw blade. It can be used in almost any application. Its best suited for cutting thin wall and delicate materials.

Diamond Band Saw

GULLETED

Gulleted Diamond Band Saw Blades are used for faster and more aggressive cutting. Theirbest use is for dry cutting applications, where coolant cannot be used and for softer and more gummy materials.

SEGMENTED RIM Diamond Band Saw

Segmented diamond band saw blades provides better transport of coolant and better chip removal, with softer, longer chipping materials. However the surface finish on material is somewhat rougher than left by continuous rim blade there should always be two teeth simultaneously engaging the material.

Applications For Diamonds Band Saw Blades

Material

Work Height (Inches)

Recommended Band

Edge Configuration

Band Speed (SFPM)

KERF Loss

Coolant

Quartz/Glass

1-6
6-10
10-18
18-30
30+

1" x .020"
1" x .025"
1" x .035"
1¼" x .040"
1½" x .040"

Continuous or Segmented

2000-2500
2000-2500
2000-2500
2000-2500
2000-2500

0.040"
0.055"
0.072"
0.075"
0.075"

Yes
Yes
Yes
Yes
Yes

Silicon (Electronic)

1-6
6-10
10+

1" x .020"
1" x .025"
1" x .035"

Continuous

1800-2200
1800-2200
1800-2200

0.040"
0.055"
0.072"

Yes
Yes
Yes

Silicon (Solar)

1-6
6-10
10-12
12+

1" x .020"
1" x .025"
1" x .035"
1¼" x .040"

Continuous

1800-2200
1800-2200
1800-2200
1800-2200

0.040"
0.055"
0.072"
0.075"

Yes
Yes
Yes
Yes

Ceramic

1-6
6-10
10+

1" x .020"
1" x .025"
1" x .035"

Continuous

1800-2200
1800-2200
1800-2200

0.040"
0.055"
0.072"

No
No
No

Carbide

1-4
4-6

3/4" x .020"
1" x .020"

Continuous

1800-2200
1800-2200

0.035"
0.040"

No
No

Granite

1-4
4-8
8-12
12+

1" x .020"
1" x .025"
1" x .035"
1¼" x .040"

Continuous or Segmented

1800-2200
1800-2200
1800-2200
1800-2200

0.055"
0.072"
0.075"
0.075"

Yes
Yes
Yes
Yes

Marble

1-4
4-8
8-12
12-18
18+

1" x .020"
1" x .025"
1" x .035"
1¼" x .040"
1½" x .040"

Continuous or Segmented

2000-2500
2000-2500
2000-2500
2000-2500
2000-2500

0.040"
0.055"
0.072"
0.075"
0.075"

Yes
Yes
Yes
Yes
Yes

Pyrex

1-4
4-8
8+

1" x .020"
1" x .025"
1" x .035"

Continuous

1800-2200
1800-2200
1800-2200

0.040"
0.055"
0.072"

Yes
Yes
Yes

Masonry Materials

1-4
4-8
8+

1" x .020"
1" x .025"
1" x .035"

Continuous or 
Segmented

1800-2200
1800-2200
1800-2200

0.040"
0.055"
0.072"

Yes
Yes
Yes

Carbon/Graphite

1-6
6-18
18-24
24-32
32-40
40+

1" x .020"
1" x .025"
1" x .035"
1¼" x .040"
1½" x .040"
2" x .040"

Segmented or 
Gulleted

2000-2500
2000-2500
2000-2500
2000-2500
2000-2500
2000-2500

0.040"
0.055"
0.072"
0.075"
0.075"
0.080"

No
No
No
No
No
No

Fiberglass FRP

Any

1" x .020"

Gulleted

2000-2500

0.040"

No

Glass Reinforced Rubber

1-6
6-10
10+

1" x .020"
1" x .025"
1" x .035"

Segmented or 
Gulleted

2000-2500
2000-2500
2000-2500

0.040"
0.055"
0.072"

No
No
No

Fiberglass Laminate

Any

1" x .020"

Gulleted

2000-2500

0.040"

No

Transite

Any

1" x .020"

Segmented

2000-2500

0.040"

No

Wire Reinforced Rubber

Any

1" x .035"

Continuous

2000-2500

0.072"

No

Asbestos/Cement Pipe

1-6 DIA
6-12 DIA
12+ DIA

1" x .020"
1" x .025"
1" x .035"

Segmented

2000-2500
2000-2500
2000-2500

0.040"
0.055"
0.072"

No
No
No

Friction Products

Any

1" x .035"

Segmented

2000-2500

0.072"

No

**Note that kerf loss is dependant on diamond grit selected.

Band Diamond Band Saw Blade Selecting Guid

Here are some recommendation on selecting the right diamond band saw blade for your application.

Band Saw Blade Cross Section

Cross section should be specified as wide and as thick as possible (as the application will allow). Please note the diameter of the pulley. Steel band thickness should be in the range 1:1000 with respect to the diameter by the type of cut. For straight cuts, specify the maximum possible band height.
For contours, band height should be selected as follows:

Cutting Edge / Tooth Shape

In principle, continuous rim diamond band saw blade can be used of cutting all materials. The cutting edge is recommend for thin walled an delicate materials. If segmented band saw blade design is used, there should always be two teeth simultaneously engaging the material. The advantages of segmented design are better transport of coolant and better chip removal,with softer, long chipping materials. Howerver, the surface finish on the material is somewhat rougher.

Diamond Mesh/Grit Size

Recommended diamond size will very depending on application. Primary factors to determine proper diamond size include:

Long chipping materials should be cut with coarser diamond size band saw blades.

Diamond Band Saw Blade Setup Procedure

With new developments of advanced materials, the diamond band saw blade has played a key role in effective sawing and development of these materials. Proper use and installation of diamond band saw blade is critical to its cutting efficiency and life. The following suggestions, will help you get the most out of your diamond band sawing operation.

It is recommended that diamond band saw blades be used on most saws, ideally ones with 26″ wheels or larger. This set up procedure will help reduce the problam of early diamond band saw blade fatigue.

Diamond Band Saw Machine Maintenance

Proper mounting and use of diamond band saw blade will insure maximum productivity and life of both your diamond band saw blade and machine. Here are some recommendations and steps to follow on a daily basis:

Proper setup, use and maintenance of your diamond band saw blades will optimize blade life as well as increase total square inches of material cut by one diamond band saw blade.

Why Work With Us?

Comprehensive Source Of Information On Dicing Blades

We understand that your success depends on select the right dicing blade, and optimizing your dicing parameters to best fit your applications/needs. The more you understand about what we can do for you, the better our partnership will be. On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond dicing blades & industrial diamond tools.

Large Inventory & Custom Manufacturing

Largest Inventory of Precision & Ultra Thin Diamond Dicing Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.

Experience Makes All The Difference

"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"
Over the years we have enjoyed working with all types if clients, regardless of size. Proprietary dicing blade chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect blade life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after cutting.

Umatched Technical Support

We Are a Partner In Your Success
Developing close ties with our customers is the foundation of our business. At the core of our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.

Advanced
Technology

American Manufacturer
As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.

Superior Quality &
Consistency

Expect More From Your Tools
Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards.
Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency

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FOR YOUR APPLICATION?

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