Sectioning & Wafering Saws, for cross sectioning, failure analysis, and metallogrpahy

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Getting the Most from your Diamond Tools (171kb)
Getting the Most from your Diamond Sawing Operation (125kb)
Select the Right Diamond Blade for your Application (151kb)
Getting the Most from your Diamond Sectioning Operation (747kb) 
Ultra Thin & High Precision Diamond Blades Main Catalog (2.0 MB)
SMART CUT™ technology (761kb)
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SECTIONING & WAFERING SAWS   

SMART CUT™ 6001

 

Fast & Precision sectioning of printed circuit boards, ceramic substrates, electronic packages, and many other materials. Providing equal Precision, Productivity and Versatility as High Cost Fully Automatic Diamond Wafering Saws, at affordable price. Perfect for Production and R & D facilities on a Budget. Compare to any other low or high speed brand name Sectioning / Wafering Saw. SMART CUT 6001 is able to withstand more exploitation, requires less maintenance, and much easier to use. No complex programs or controls to learn or restrict your sectioning operation. Coolant is stored below and applied to sample by rotating the blade. Saw table has a large working area measuring 15" x 9". The durable housing is made from unbreakable cross-linked polyethylene which cannot rust. Housing and all plastic parts are guaranteed for life. This unit is equipped with a heavy duty direct drive permanent magnet 1/4 Hp motor with sealed ball bearing. 

RPM's range from 400 to 3,400. Allowing the user to adjust RPM's to better fit sample/material being cut. Motor is designed to insure that selected speed remains constant at any load. Sectioning is done in closed environment by utilizing Plexiglas Cover. Gravity Weight Feed allows samples to be sectioned unattended (without operator presence). Most samples/materials to be sectioned in just few seconds/minutes, with minimum material structure deformation. It's straight forward design allows the operator to concentrate on sectioning samples, not operating the machine. Made in U.S.A. 

Made in the U.S.A.

FOR ADVANCED MATERIALS, OPTICS, COMPOSITES, METALS & MANY OTHER MATERIALS

  PRECISION SAW GUIDE:

Best Performance

Precision Sectioning Saw

 

  •  Variable Speed: 400 to 3,400 RPM. Section most hard to machine materials in seconds, with no material deformation, & preserving material true micro structure.

·         Removable Cutting Table for easy coolant & blade changes

·         Adjustable blade guard accepts 4", 5", and 6" Blades 

·         More Larger Working area 15" x 9" for oversize samples. Perfect for oversize samples.

·         More Powerful 1/4 Hp motor

·         Unbreakable cross-linked polyethylene prevents corrosion

·         Minimal Blade Load / Very Easy to use

·         Universal Application / Less Maintenance 

SMART CUT 6001

  Technical Information:  

Cutting Action:

Linear blade feeds into work piece. Material is slowly feed into the rotating blade.

  • Motor: 1/4 HP

  • RPM's 400 to 3,000 RPM

  • Blade Range: 4", 5", and 6" Outside Diameter

  • Maximum Material Cutting Depth: 2" (50.8mm)

  • Arbor: 1/2" or 5/8"

  • Fluid Capacity: 1/4

  • Dimensions: 18" x 18" x 12"

  • Shipping Weight: 20 lb


High Precision & Low Cost Manual Sectioning of a wide variety of materials, such as: PCB Boards, Copper Lead Frames, Silicon Wafers, Optical Glass, Ferrite Chunks, and many other materials.

Precision saw combined with longer sample sectioning capability. Can be used for highest precision applications and for general low deformation, low kerf loss sectioning. SMART CUT™ 6001 has largest work surface area than any other saw in its class. Designed to accommodate oversize samples.

The carriage advances slowly to feed material evenly into the blade. Easily installed by bolting into place. Material Samples can be accurately position in vise. Vise can be easily adjusted to accommodate large variety of material thickness, shapes, and configurations.

Coolant is stored below and applied to material / sample by rotating the blade. It's straight forward design allows the operator to concentrate on sectioning samples, not operating the machine.

SMART CUT 6001 Sectioning Saw Complete with Vice Assembly & Weight Gravity Feed & Plexiglas Cover.

table may easily be removed, cleaned and adjusted. Blade guard may be adjusted and raised to accommodate larger samples and better fit any particular diamond wafering blade.

         Features:    
  • Variable Speed: from 400 to 3,400 RPM

  • Removable Cutting Table for easy coolant & blade changes

  • Adjustable blade guard accepts 4", 5", and 6" Blades 

  • More Larger Working area 15" x 9" for oversize samples.

  • More Powerful 1/4 Hp motor

  • Unbreakable cross-linked polyethylene prevents corrosion.

    Gravity Weight Feed

     

SMART CUT 6001 Accessories

 

  • Rip Fence Attachment

  • Vice Assembly

  • Gravity Weight Feed

  • Plexiglass Cover

  • Diamond Wheel Stiffners

  • SMART CUT Coolant & Mineral Oil

  • Replacement Wafering Blades

Rip Fence Attachment

SMART CUT 6001 Adjustable table rip fence provides repeatable, guided sectioning of all types of materials.

Plexiglas Cover

Unbreakable Plexiglas Cover for SMART CUT 6001 is designed to keep cutting area fully enclosed.

Diamond Wheel Stiffeners

Designed to increase size of SMART CUT 6001 flanges for sectioning with greater accuracy. Made from high speed steel, precision ground & polished.

Allows samples/material to be sectioned unattended (without operator presence). Gravity weight feed propels material / sample firmly positioned in vice assembly into rotating blade. Weight can be adjusted depending on material diameter, hardness, & density.

INDUSTRIES USED IN:                        

  • Advanced Ceramics

  • Composites

  • Glass

  • Quartz

  • Medical Devices

  • Metallography

  • Photonics / Optics

  • Semiconductor

  • Many Others

Vice Assembly

The Vise Assembly is an adjustable guide that allow for accurate precision cuts. Wing nuts are tightened to clamp the work piece securely in place. The carriage advances slowly to feed material evenly into the blade. Easily installed by bolting into place.

FREE Diamond Wafering

 Blade 6" x .020" Sintered (metal bond) with 7mm Diamond Height

How to select the Right Diamond Wafering Blade for your application >>>

 

Any Mesh Size or Diamond Concentration. We will work with you to determine your needs, and recommend the right parameters for your specific material/application.

 

 

  Advantages:   
  • Minimal Blade Load / Very Easy to Use & Operate

  • Largest surface work area available in its class

  • Best performance & price per cut

  • Universal Application / Adjusts to fit almost any application

  • Can withstand more exploitation that conventional precision sectioning saws

  • Improve Cutting / Sectioning Speed

  • Minimize Material Structure Deformation

  • Improve Surface Finish Quality / Minimize burrs on edges

  • Reduce Material Loss

  • Perfect for Organizations on a Budget

Variable Speed Precision Grinding / Polishing Machine

  SMART CUT LP (397kb)

Perfect companion to SMART CUT™ 6001 Precision Sectioning Saw

BUY BOTH & SAVE

SMART CUT™ Precision Diamond Sectioning have been successfully implemented and proven in hundreds of advanced materials and applications. SMART CUT™ Precision Manual and Semi-Automatic Saws provide Advanced Material Laboratories and Manufacturing Facilities consistent performance as fully automatic saws, at small fraction of the cost.  With ever increasing budget cuts, many facilities find the use of Precision Sawing/Sectioning Equipment and Consumables cost prohibitive. 

Fully automatic Precision Sawing machines usually cost thousands of dollars. Yet, most advanced material facilities very rarely require the functionality of high cost, automatic sectioning saws. SMART CUT™ series of Precision Diamond Saws have been designed to provide the material researcher or engineer the same capabilities they would expect from high cost automatic sectioning saws, at fraction of the price. Start Saving Money Today!

We recognize that the Diamond Wafering / Sectioning Blade by itself is perhaps the most important factor in your sectioning / precision diamond sawing operation. The diamonds impregnated inside the bond matrix of the wafering blade, are what actually participate in cutting action. No matter how precision or well made your wafering saw. You will not be able to obtain the material surface finish, and precision tolerances you need, if the blade you are using is not right for your application. UKAM Industrial Superhard Tools proprietary blade chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect blade life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after sectioning. All blades are manufactured and available from inventory to fit your specific material, application, and surface finish requirements. We will work with you to determine your needs, and develop the right bond formulation, concentration, and grit sizes.

UKAM Industrial Superhard Tools is one of the Leading Diamond Wafering Blade Manufacturers, with one of the Largest Inventory of Precision Diamond Wafering Blades in the U.S. With over 4,000 diamond wafering blades in stock, available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.

You are sure to find the Right Diamond Wafering Blade for your  application in stock and ready for same day delivery. If you are not using these blades, you are paying too much.

What you will save on the cost of consumables and Diamond Wafering Blades will more than pay for the saw in short period of time.


What you should know before you buy your next diamond blade?

 

 

 


UKAM Industrial Superhard Tools   Division of LEL Diamond Tools International, Inc.

28231 Avenue Crocker, Unit 80  Valencia, CA 91355  Phone: (661) 257-2288  Fax: (661) 257-3833

e-mail: lel@ukam.com

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