02
Jun
How to Selecting Right Diamond Tools for your application
One of the most critical factors in successful diamond tool usage is the right RPM's. If the diamond tool rota...
Diamond Micro Drill
Micro Drills & tools
Diamond, CBN, CVD, PCD & Carbide
We manufacture Diamond Micro Drills & Tools from .001" (25 microns) and up. Large Variety of Standard Diamond Micro Drills & Core Drills are avialble from Stock and Made to your Specifications
Custom diamond and CBN micro drills, core drills, & tools can be manufacture to your specific requirements and drawings. High-precision tolerances are available with various head lengths, shank diameters, tip radiuses Carbide micro tooling with or without coatings such as CVD (chemical vapor deposition) and PCD (polycrystalline diamond) is also available for certain applications, where synthetic or natural diamond is not feasible or not economical to use
Bond Types Available:
- Nickel Bond, Diamond
- Nickel Bond, CBN
- Sintered (Metal Bond)
- Chemical Vapor Deposition Diamond
- Polycrstalline Diamond
- Tungsten Carbide
- High Quality Diamond Crystals & Materials
- High Quality & Consistent Manufacturing Process
- Maximum Diamond Particle (Grit) Exposure
- Preserves True Material Micro Structure
- Excellent Value (return on investment)
- High diamond exposure
- Over 100 specifications
- Custom Manufacturing (almost any diameter, shape, head length)
Diamond Micro Drills
SMART CUT® 010DME (SMCDU) Diamond Micro Drills
SMART CUT 010DME diamond micro drills are produced using electroplated (nickel bond) galvanic plating process. These tools can be used for drilling and machining large variety of materials such as Precision Optics, Silicon Carbide, Boron Nitride, Boron Carbide, Alumina Ceramics, Silicon, Sapphire & Yag, Glass, Quartz, & Pyrex Tubing & Many Other Applications.
SMART CUT® 005DME (MCDU) Diamond Micro Drills
SMART CUT 005DME diamond micro drills are produced using electroplated (nickel bond) galvanic plating process. These tools can be used for drilling and machining large variety of materials such as Precision Optics, Silicon Carbide, Boron Nitride, Boron Carbide, Alumina Ceramics, Silicon, Sapphire & Yag, Glass, Quartz, & Pyrex Tubing & Many Other Applications.
SMART CUT® Diamond & CBN Micro Drills, Sintered (Metal Bond)
SMART CUT® sintered (metal bond) diamond&cbn micro drills are used for drilling larger variety of materials. Sintered (Metal Bond) Drills will outlast nickel bond (electroplated), PCD, CVD, carbide and all other drills by as much as several hundred times and retain its edge form and geometry. While provide high degree of consistent performance even for ultra hard and superhard materials, and minimum chipping. In addition to drilling microscopic holes these also can be used for milling and grinding. Used on High Speed Air Spindles and other high speed machining equipment. These micro Tools are available in diamond and cbn.
Diamond Micro & Minature Core Drills
SMART CUT® MICRO & MINATARE DIAMOND CORE DRILLS
SMART CUT® Micro & Minature Diamond Core Drills, are sintered (metal bond) are designed for drilling very small diameter holes in large variety of ultra hard and brittle materials. Such as drilling glass, optical glass, silicon, ceramic, piezo, sapphire and other crystalline materials. CVD Diamond Micro Drills & tools consists of a microcrystalline thin film of evenly distributed diamond particles of 3-6 μm on tungsten carbide substrate. The CVD diamond layer extends the life a carbide micro drills & tools by 12 to 20 times longer, which decreases downtime due to fewer tool changes
SMART CUT® Micro & Minature Core Drills
Micro & Minature Sintered (Metal Bond) diamond core drills are producted with almost any outside or inside diameter starting from .018" (0.45mm), with almost any type of mounting type. These can be used for deeper drilling or coring samples & many other applications.
Micro Drills
SMART CUT® CARBIDE MICRO DRILLS
SMART CUT Carbide drills are made by combining tungsten particles with carbon and cobalt under high pressure and heat. This could be likened to a concrete post made up of sand and using cement as a binder. A carbide drill does not get dull because of wear like a steel drill does. It gets dull because the cobalt gets warm and it cannot hold the tungsten particles on the very fine cutting edges. Tungsten is a very hard metal and does not in itself experience much wear.
SMART CUT® CVD Micro Drills
We offer large variety of standard stock & custom micro drills from 0.05mm diameter to 6mm. with 3mm and 3.2mm shanks, and various heald lengths from 0.5mm and up, and flute specifications. CVD Micro Drills are used for drilling drilling micro holes in large variety of hard and brittle materials such as sapphire, high density ceramics, micro-circuit substrates, glass, silicon, various wafers, substrates, tubes etc CVD Diamond Micro Drills & tools consists of a microcrystalline thin film of evenly distributed diamond particles of 3-6 μm on tungsten carbide substrate. The CVD diamond layer extends the life a carbide micro drills & tools by 12 to 20 times longer, which decreases downtime due to fewer tool changes
SMART CUT® PCD Micro Drills
Available starting 0.4mm diameter with various head length and shank diameters in 3mm and 3.2mm Micro PCD drills are used in the semiconductor industry for monocrystalline applications such as cleaning and inspection jigs. They are also used for the graphite electrode manufacturing for EDM and drilling very hard to machine materials in the die & mold industry. Typical material used on include: monocrystalline silicone and Quartz, Zirconia, Quartz, c-Si, Al2O3 and SiC.
Diamond Minature Drills
SMART CUT® 025DTE
MINATURE TWISTED ELECTROPLATED DIAMOND SOLID DRILLS
Twisted diamond drills are typically used for drilling pearls and enlarging/reaming holes in large variety of other materials. Provide faster drilling speeds, than most other type of diamond drills. Also very popular for drilling pearls.
SMART CUT® 020DHE
MINATURE ELECTROPLATED DIAMOND HOLLO CORE DRILL
The hollow core shape provides extra stability for deep drilling. Available from stock in 1mm to 3.5mm OD. Electroplated miniature hollow core drills consists of steel tube with diamond coating on the tip These are available in stock from 1mm to 3.5mm diameter. These must be used for drilling completely through the material. The hollow core shape provides extra stability for deep drilling applications and can also be used for extracting very small and thin diameter cores from materials such as rocks, ceramics, glass, composites, bone metals and many others. The shank diameter is slightly smaller then Diamond Core Drill outside diameter. Custom manufacturing is available. We can produce the miniature plated hollow core drills in any diameter, drill depth, wall thickness, diamond grit size to better fit your particular requirements
SMART CUT® 015DSE
SMART CUT Series 015DSE Multi Layered Electroplated solid drills are flat cylinder shape with transition angle. These miniature diamond drills have high diamond concentration and give a smother, faster drilling action with minimum heat generation. The multiple layers of diamond coating which provides best diamond adhesion in the bond matrix. This provides longer life span, compared to standard and comparable electroplated miniature drills. Higher level of consistency and better surface finish. Most popular type of diamond drills for drilling small holes for jewelry (stone, glass, & many other materials). Multiple layers of diamond provide longer drilling life, faster & freer drilling. Available from stock from 0.75mm to 2.5mm
SMART CUT® 030DSM
METAL BOND (SINTERED) DIAMOND SOLID DRILLS
SMART CUT 030DSM, Metal Bond (Sintered) Diamond Solid Drills have hundreds of layers of diamond impregnated inside the metal matrix. Will last significantly longer than electroplated diamond solid drills. Recommended for drilling Ultra Hard Materials (harder than 8 on mohes scale or 60 on Rockwell Scale. Available in stock from 0.8mm to 6mm diameter.
Diamond & CBN Micro Drills / Tools
Custom Manufacturing Capabilities
In addition to the standard SMART CUT series Diamond Micro Drills typically available from stock. We can produce large variety of custom diamond & cbn micro drills and tools per your specification or drawing
- Almost any diameter
- Head geometry (anygle/radius)
- Head length in proportion to diameter of the tool
- Custom drill lengths
- Custom shank diameters
- Almost any diamond or cbn size in proportion to diameter of the tool
Materials We Work With
- Quartz
- Fused Silica
- Glass
- Wafers
- Semiconductor materials
- Compound semiconductor materials
- Ceramic substrates
- Piezo Ceramics
- Hybrid substrate sawing
- Capacitors
- Sapphire
- Metals
- Ferrites
- Bonded wafers
- Special materials
- Many Others
SERVICE
Ultra Precision Diamond Micro Drilling
The demand for smaller hole sizes and micromachining has led to technological advancements and the use of new-generation materials. Engineers are always pushing the envelope of what is possible. To answer this challenge, we have developed a line of standard stock and custom diamond micro tools
Our Diamond Micro Drilling Service can create holes with a minimum diameter of 0.0005 inches, with tolerances of +/- 0.005 mm. Our equipment meets the technical specifications required to achieve super precision tolerances and superior accuracy.
Some of our valued clients
Why Choose Us?
- Unmatched Selection For Many Applications
- Unmatched Technical Support & Expertise
- Superior Quality & Consistency
- Super Technology & innovation
- Immediate Worldwide Delivery
- American Based Manufacturer
-
Custom
Manufacturing - Better Value manufacturer Direct Price
Why Work With Us?
Comprehensive Source Of Information On Dicing Blades
We understand that your success depends on select the right dicing blade, and optimizing your dicing parameters to best fit your applications/needs. The more you understand about what we can do for you, the better our partnership will be. On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond dicing blades & industrial diamond tools.
Large Inventory & Custom Manufacturing
Largest Inventory of Precision & Ultra Thin Diamond Dicing Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.
Experience Makes All The Difference
"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"
Over the years we have enjoyed working with all types if clients, regardless of size. Proprietary dicing blade chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect blade life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after cutting.
Umatched Technical Support
We Are a Partner In Your Success
Developing close ties with our customers is the foundation of our business. At the core of
our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.
Advanced
Technology
American Manufacturer As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.
Superior Quality &
Consistency
Expect More From Your Tools
Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards.
Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency
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FOR YOUR APPLICATION?
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Knowledge Center
What you should know
your next diamond tool?
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