| Company
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SMART CUT SERIES
METAL BOND (sintered) - DIAMOND
/ CBN DICING BLADES
NEW
GENERATION & TECHNOLOGY
 USED
ON ANY DICING/SLICING SAW & LARGE VARIETY OF
MATERIALS/APPLICATIONS. |
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Large
Variety of Bond Matrixes for all Applications
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Less
wear/higher blade life
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Highly
accurate blade dimensions
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Minimal
Chipping of Critical Edges
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BENEFITS:
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Increase
Blade Life
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Reduce
Chipping
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Reduce
Blade Wear
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Increase
Process Consistency
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Maintain
Consistent Cutting Speed
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Reduce
Blade Change & Mounting Cost
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Reduce
Cost
ADVANTAGES:
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SMART
CUT Sintered (metal bond) series New
Generation & Technology Dicing Blade are some of the thinnest, universal, and long lasting blades available today. You can't gent more life out of any other blade. Manufactured utilizing
SMART CUT technology, Sintered (Metal Bonded) dicing blades will give you consistent results you can count on everyday.
Sintered
(metal bond) Dicing blades have excellent form holding & corner
characteristics, provide very long life, high level of consistency.
Recommended for users requiring very straight cuts and larger blade
exposures. Typical
cutting rates of 0.025" on ceramic of .04" per second up
to 0.1" per second at 20k RPM, 30 micron grit size, .006"
thick
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Manufactured
utilizing SMART CUT
technology, each
diamond works
like a
small horse.
Diamonds come
in contact
with the
material in
the right
place and
at the
right time,
working where
you need
them most.
You get
the maximum
use out
of diamond
and bond. |
Diamonds
are oriented inside metal matrix, so that every diamond is better
able to participate in cutting action.
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SINTERED
(METAL BOND) DICING BLADES
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Sintered
(Metal bonded) diamond blades diamonds sintered and multiple
layers of diamonds impregnated
inside the metal matrix. Diamonds are furnaces sintered in a
matrix made of iron, cobalt, nickel, bronze, copper,
tungsten, alloys of these powders
or other metals in various
combinations. Metal Bonded Dicing Blades are impregnated
with diamonds. The
compacted materials are then hot pressed or sintered to full
density. Heating rate, applied pressure, sintering temperature and
holding time, are all controlled according to the matrix
composition. This means that
selected diamonds are mixed and sintered with specific metal
alloys to achieve the best cutting performance possible on any
large variety of material. The metal bond surrounding the diamonds
must wear away to continuously keep re-exposing the diamonds for
the diamond tool to continue cutting.
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Sintered
(metal bonded) dicing blades are recommended for cutting wide
variety of materials from 45 to 75 on Rockwell Scale (5 to 9.5 on
mohs scale of hardness). It is more wear resistant and holds
diamond well in place, usually producing the highest yield/cutting
ratio.
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As
a general rule of thumb, Metal Bond (sintered) diamond
dicing blades longer than other diamond bond blades such as resin
bond and electroplated (nickel bond) blades.
They
wear evenly, and are known for their long
life & consistency. Metal bond matrix does not protrude
diamonds very high and hence usually requires lower cutting speeds
than electroplated (nickel bond) and resin bond blades. In many dicing
applications sintered (metal bond) dicing blades are used in applications
which are not super hard or super brittle and with minimum tendency to
produce chips or cracks. |
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SMART
CUT SERIES (SC)
1A8 METAL
BOND (SINTERED) DICING BLADE SPECIFICATIONS
Size designation: D
x TE x H, where: D-Outside Blade Diameter, TE
Blade Thickness, H- Blade Inside Diameter.
Note:
Our standard Tolerance on Outside Diameter for all blades is +/-.002,
tolerance. Higher tolerances are available upon request
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HOW TO ORDER |
*Diamond
or CBN concentration |
Material
/ Application Abbreviations |
| N/N |
D
(Outer diameter) |
TE¹
(Blade
thickness) |
H
(Inside
diameter)
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T
(Blade
tolerance) |
| 1 |
4.60
(116.84)
|
.002
- .080
(.051
2.0) |
3.50
(88.9)
|
1,2,3,4,5,6,7,8 |
| 2 |
4.50
(114.3)
|
.002
- .080
(.051
2.0) |
3.50
(88.9)
|
1,2,3,4,5,6,7,8 |
| 3 |
3.00
(76.2) |
.002
- .080
(.051
2.0) |
1.575
(40) |
1,2,3,4,5,6,7,8 |
| 4 |
3.00
(76.2) |
.002
- .080
(.051
2.0) |
1.250
(31.75) |
1,2,3,4,5,6,7,8 |
| 5 |
2.05÷2.2835
(52÷58)
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.002
- .080
(.051
2.0)
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1.575
(40)
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1,2,3,4,5,6,7,8 |
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25,
35,50,
75,100,
125,150,
200 |
PLEASE
SEE TABLE BELOW FOR MATERIAL ABBREVIATIONS
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TE¹
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Thickness
of the blades is available in .0001 increments
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T1...T8
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Tolerance of the blade
thickness. Available tolerances
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T1-±.0001(
±2.5µm); T2- ±.0002(
±5µm); T3- ±.0003( ±7.5µm);
T4- ±.0004( ±10µm)
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T5-±.0005(
±12.5µm); T6- ±.0006(
±15µm); T7- ±.0007( ±17.5µm);
T8- ±.0008( ±20µm);
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All
sizes in parentheses are in millimeters (mm). An example (76.2) is
indication of 76.2 mm.
*
LOW CONCENTRATION AVAILABLE ON REQUEST.
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USAGE
RECOMMENDATIONS
Feed
Rate: 1/4" to 1/2" per minute. Start with 2mm per minute and
gradually increase. Start off slowly, increase gradually, check how blade
is performing at various RPM's. Adjust as needed.
Infeed
per pass: 0.00050" with blade with smaller than 22 microns.
0.0001" with blade diamond larger than 35 microns
Material
Mounting Method: glass and wax. Alternative is very thick UV tape.
Glass and wax is preferable
Coolant:
water soluble synthetic coolant
Dressing:
special dressing mechanism to automatically dress blade. This should be
done constantly for maximum performance
Exposure:
10 times blade thickness
Blades
Over 4.5" OD: Maximum exposure 80/10 mil. Recommended Starting
Speed 4,000 RPM. Feed Rate: .04" per minute. Gradually increase every
three cuts, until RPM reaches five times the starting speed.
Diamond
Dicing Blades. Sintered (Metal Bond) (732kb)
UNDER
CONSTRUCTION
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DICING
BLADES |
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DICING
SOLUTIONS
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| DICING
BLADE GUIDE |
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