What you should know before you buy your next dicing blade?
If you are like most companies, you come across dozens of materials every day. Would it be nice to have one dicing blade that does an excellent job on most of these materials? Now you can. SAVE UP TO 650%. Find out more...
SMART CUT series Metal Bond Diamond Dicing Blades are the first universal dicing blades you can find on the market. Designed for maximum cutting performance, in dicing materials with various degrees of hardness. You will see excellent RESULTS on the majority of materials.
Materials and applications SMART CUT series Metal Bond Diamond Dicing Blades can substitute:
Materials Use On:
| Alsmag | Alumina | Alumina soft unfired | B4C(Boron carbide) | Barium Tltinante, | Bismouth Telluride | BK-7(Glass) | Blsmuth Telluride | Boron Nitride - hard | Boron Nitride-soft |
| Cadmium Telluride | Carbide | Ferrite | Flasde | FR4 and Resin | G-10 | Gallium Arsenide | Gallium Phosphide | Garnet | Germanium |
| GGG | Glass & Quartz | Glass Passivated Silicon | Green Ceramic | Kovar | LiTaO3 & LiNbo | Lithium Niobate | Nitride Passivated Silicon | Passive Silicon | Pyrex |
| PZT | Ruby | Sapphire | Silicon | Silicon on Sapphire | Tic | Titanlum | and many other materials |
Applications:
CBGAs
Ultrasound Sensors Magnetic Heads for Disks
Hybrid Substrates Multi-Layer Capacitors PBGAs
Ceramic Packages Micro-positioners
PCBs
Integrated Circuits Tape Heads for VTRs Saw Devices and Ink Jet Print Heads
When dicing the same material
When you specialize in working with the same material every day, we recommend you use dicing blades custom engineered for your application. To have a dicing blade engineered to your application, click on custom diamond dicing blade.
SMART CUT™ - is an advanced technology that redefines the standard in cutting and drilling. Diamonds are oriented inside the meta matrix, so that every diamond is better able to participate in cutting actions. Find out more...
HYBRID BOND™ Diamond Dicing Blades
Between METAL BOND and RESIN BOND. Designed to replace the conventional resin
bond dicing blades. You will find all the advantages of cutting speed and fine finish that you have
come to expect in a resin bond, and long life, consistency, aggressiveness, durability, and excellent
performance on you look for in a metal bond.
When to use the HYBRID BOND?
On finish critical applications, that require a minimum amount of chipping. Applications include:
Glass/Quartz Tubing
Bk7
Fused Silica
Other ultra brittle materials
Advantages
Less Chipping
Additional Universality in Application
Greater Consistency in Performance
2 blades in 1 - will work in most resin bond and metal bond applications
more information about the HYBRID BOND
find out more about HYBRID BOND Dicing Blades
When using Abrasive, Carbide, and Other blade types
Diamond is an excellent alternative to abrasive, carbide, and vitrified bond blades.
Advantages over other blades:
Cross application capabilities
Superior Long Life
More Consistency in Performance
More Durability
Less Material Deformation
No Contamination
Many users have found that ONE diamond dicing blade can last up to 100 abrasive or carbide blades put together. Is a Diamond Dicing Blade the right tool for your application? To find out, give our Engineering Department a call at Phone: (661) 257-2288.
When dicing Metals, Alloys, or materials with high metallic content
Historically conventional Metal Bonded Diamond Dicing Blades had problems in dicing materials with a high metallic content, such as copper lead frames. Most conventional diamond dicing blades cause excessive smearing, hence damaging the material being diced.
Dicing materials with a high metallic content is often also a strain on dicing machine and operator time. It could take hours dicing materials such as titanium and tungsten carbide with a conventional dicing blade. Most companies use abrasive dicing blades for this application.
Diamond Dicing Blades with SMART CUT technology are among the first dicing blades that actually do a good job on metals, not just ceramics.
For more information, see:
SMART CUT Dicing Blades vs. Electroplated (nickel bond) Dicing Blades
SMART CUT HYBRID BOND Dicing Blades vs. Resin Bond Dicing Blades
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UKAM Industrial Superhard Tools Division of LEL Diamond Tools International, Inc. 25345 Avenue Stanford, Unit 211 Valencia, CA 91355 Phone: (661) 257-2288 Fax: (661) 257-3833 e-mail: lel@ukam.com |
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